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Ali Nazari

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News by Nazari

Ali Nazari

A Utility Asks Its Biggest Customers to Pay in Advance

Kepco is seeking 20 trillion won from Samsung and 5 trillion from SK Hynix as prepaid electricity, to fund the grid build-out their semiconductor clusters require.

gridutilitiessemiconductors
Ali Nazari

A Reclaimed Coal Mine Gets Solar, Lithium and Zinc

Google is offtaking from a West Virginia project pairing 86 MW of solar with 280 MWh of lithium and a 100 MWh zinc long-duration system, phased across 2028 to 2030.

energy storagelong duration storagesolar
Ali Nazari

An Eight-Hour Battery Buys Its Own Land

Energy Vault has converted a lease agreement into outright ownership at Stoney Creek, a 125 MW / 1 GWh project underwritten by a 14-year contract worth $25–30 million a year.

energy storageproject developmentAustralia
Ali Nazari

One Modem for Both Satellite Worlds

ST Engineering iDirect demonstrated the INT3000 carrying 5G NR-NTN and DVB-S2X in a single user terminal, aimed at operators who must run both during a migration measured in years.

satellite5G NTNconnectivity
Ali Nazari

A Mine Safety System That Takes the Controls

Hexagon's Vehicle Intervention System reaches EMESRT Level 9 — it can inhibit propulsion and apply braking itself when thresholds are breached, across mixed fleets without OEM lock-in.

miningsafety systemscollision avoidance
Ali Nazari

Eight TOPS on a 52 by 45 Millimetre Module

Boardcon's CM311Y3 puts two Cortex-A78 cores, six A55s and an 8 TOPS NPU supporting INT4 through BF16 onto a SoM smaller than a credit card, with up to 16 GB of LPDDR5X.

edge AIsystem on moduleembedded
Ali Nazari

An IP69 Box for Jetson-Class Vision

Syslogic is building rugged computers around NVIDIA's Jetson Orin Nano 2, rated IP67 and IP69 and specified from −25 to +70 °C, aimed at cameras on machines that work outdoors.

edge computingmachine visionrugged hardware
Ali Nazari

A 5G Module Aimed at the Railway's Successor to GSM-R

Quectel has added an LGA variant of the RG660Qx on FRMCS bands n100 and n101, so rail suppliers can begin validation ahead of the migration away from GSM-R.

railFRMCS5G
Ali Nazari

Making the USB Port a Checkpoint

TXOne is pitching inspection at the physical point of entry — cleared files, an audit record of what crossed, and no agent installed on production assets or network connectivity required.

OT securityremovable mediaair gap
Ali Nazari

A SCADA Permission That Shipped Blank

Ignition's Create Project Role setting was empty by default, so the gateway enforced exactly what it was told: no role required. Fixed in 8.1.54, and configurable in a few minutes on older builds.

SCADAIgnitiondefault configuration
Ali Nazari

A Remote Access Client With a Path to Root

CVE-2026-75925 scores 9.6: unauthenticated config injection in the IXON VPN client runs code as root or SYSTEM on the engineering laptop, and persists across restarts.

OT securityremote accessvulnerabilities
Ali Nazari

A Water Utility Serving 16 Million People Loses Its IT Systems

Rand Water says treatment, quality control and bulk supply stayed operational through a cyber incident that damaged servers, and it has moved operations to a disaster recovery site.

OT securitywater utilitiesincident response
Ali Nazari

IoT Module Production Comes to Pennsylvania

Telit Cinterion opens an 8,000 square foot plant in Bristol in October to build 4G and 5G modules domestically, citing traceability and trusted sourcing as procurement requirements.

cellular IoTmanufacturingsupply chain
Ali Nazari

Bulgaria Is Now the World's Most Battery-Intensive Grid

5.4 GW of storage against 23.8 GW of installed capacity — 22.8%, built in two years on €590 million of EU grants that mobilised €1.5 billion of private investment.

energy storagegridmarket data
Ali Nazari

Belgium Gets a 600 Megawatt-Hour Battery

EDF subsidiary Luminus has commissioned Navagne at Lixhe: 150 MW over four hours, €160 million, 132 containers, connected straight to Elia's high-voltage network beside an existing hydro plant.

energy storagegridBelgium
Ali Nazari

Meta's Idaho Data Centre Runs on 200,000 Gallons That Stay Put

The $1.2 billion Kuna facility uses closed-loop cooling: one fill, circulating for seven to ten years, in a state where water rights are the binding constraint on industrial siting.

data centrescoolingwater
Ali Nazari

When the LoRaWAN Gateway Runs Out, Satellites Take Over

Kinéis is putting its 25-satellite IoT constellation behind Netmore's LoRaWAN service in 18 countries, with handover managed inside one platform rather than by the device.

LPWANsatellite IoTLoRaWAN
Ali Nazari

Lyte Raises $165 Million for Robot Perception Silicon

A Series C at $1.6 billion funds custom processors and sensors that combine 4D coherent vision, imaging and inertial sensing on one synchronised timeline — the alignment problem, solved in hardware.

roboticssensorssemiconductors
Ali Nazari

An Optical CMM That Calibrates Its Own Lighting

Hexagon's OPTIV S claims 30% higher dynamics and a 15% shorter inspection cycle, with AI-assisted camera and lighting calibration aimed at the least repeatable part of optical measurement.

metrologyCMMoptical measurement
Ali Nazari

A Cobot Controller That Runs on Battery Voltage

FANUC's R-50iA Compact DC takes 24 to 48 V directly, removing the inverter between an AMR's battery and the arm riding on it — plus an 11 kg cobot and three new ROBODRILL models.

roboticscobotsAMR
Ali Nazari

A Buffer Overflow Inside Eight OEM Kits

A 9.8-rated stack overflow in Pyramid Solutions' NetStaX EtherNet/IP stack reaches devices that never carry the vendor's name, because the stack is licensed into other people's products.

ICS advisoriesEtherNet/IPsupply chain
Ali Nazari

A ControlLogix Module With No Patch Coming

One crafted CIP packet crashes every version of Rockwell's 1756-ENBT, and recovery needs a manual restart. The vendor's remedy is a different module, which makes this a capital decision.

ICS advisoriesRockwellControlLogix
Ali Nazari

Locus Robotics Raises $41.6 Million for Autonomous Picking

An open Series G from existing investors funds a shift from robots that assist pickers to a system meant to pick, put away and replenish on its own.

warehouse roboticsfundinglogistics
Ali Nazari

Google's 396 Megawatt Bet on Enhanced Geothermal

Fervo and Google signed the largest enhanced geothermal agreement to date for Cape Station in Utah, with an option to expand by roughly 600 MW to nearly 1 GW by June 2030.

geothermaldata centrespower purchase agreements
Ali Nazari

A Record 20.2 Gigawatt-Hours of Grid Batteries in One Quarter

The US added 6.7 GW of instantaneous power in Q2 2026, roughly a tenth of the entire national storage fleet in three months, with seven individual projects each above 1 GWh.

energy storagegridmarket data
Ali Nazari

250 Water Assets Monitored from the Electrical Supply

Anglian Water extended its Samotics framework for two more years. The technique reads cavitation, bearing wear and misalignment from the motor's electrical signature, with no sensor on the asset.

condition monitoringwater utilitiespredictive maintenance
Ali Nazari

The Attack Moves to the Routers Between Networks

Sygnia reports a China-linked group turning Cisco IOS XR routers and TACACS servers into a collection platform — compromising the layer that authenticates and audits administrators.

OT securitynetwork infrastructurethreat intelligence
Ali Nazari

TSA Decides It Is 67 Operators, Not 846

A revised information collection cuts the estimated respondent count by 92% and the annual burden from 210,684 hours to 22,167 — a large change in who actually carries surface transport cyber obligations.

regulationOT securityrail
Ali Nazari

Romania's Rail Corridor Gets a New Communication Network

Kontron Transportation won several contracts on the Romanian section of the Orient/East-Med Corridor, working under Hitachi Rail Romania, with a 48-month delivery period.

railcommunication networksinfrastructure
Ali Nazari

A Platinum Mine Moves Its OT Network to EtherNet/IP

Mimosa Mine in Zimbabwe spent three years migrating legacy OT networks, adding segmentation and controlled access — a migration shaped by conditions that make mining the hardest place to do it.

miningOT networkssegmentation
Ali Nazari

Five Machine Vision Technologies Worth Watching

The VISION Award shortlist includes a sensor measuring velocity at every pixel from Doppler rather than frame differences, and software that simulates an inspection system before anyone buys the hardware.

machine visionsensorsinspection
Ali Nazari

A Laser Scanner That Puts the Markers on Itself

EinScan Trak moves the retroreflective targets from the part onto the scanner body, so large components can be scanned without the hours of sticker application that normally precede the measurement.

metrology3D scanninginspection
Ali Nazari

Training a Robot Hand Without the Robot

TwinDEX pairs a wearable data-collection glove with an identical robotic gripper, and reports 5.3 times the throughput of on-robot teleoperation with no on-robot training data at all.

roboticsdexterous manipulationmachine learning
Ali Nazari

Battery Diagnostics Move onto the Monitor Chip

TI's BQ79826Z-Q1 integrates an impedance spectroscopy engine on the monitor die and reads 26 cells, letting a BMS separate state of charge from permanent chemical degradation.

battery managementsemiconductorsenergy storage
Ali Nazari

An Eight-Hour Compressed-Air Battery Clears Its Grid Connection

Hydrostor's 200 MW / 1,600 MWh Silver City project at Broken Hill has AEMO and Transgrid approval, with 50 MW / 250 MWh reserved as backup power for the town itself.

energy storagecompressed airgrid connection
Ali Nazari

What 1,500 Compromised Batteries Could Do to a Grid

Modelling puts the threshold at 5.4% of ERCOT's storage fleet, and the detection problem is severe: a battery flipping from charge to discharge in under a second is normal behaviour.

OT securityenergy storagegrid
Ali Nazari

A Critical Flaw in a Building Controller's Firmware Update

CVE-2026-78319 scores 9.8: a time-of-check time-of-use race in the update service of SAUTER modulo controllers lets an unauthenticated attacker run code and take the device.

ICS advisoriesbuilding automationvulnerabilities
Ali Nazari

Port Otago Orders Ten Hybrid Straddle Carriers

Sixty-tonne machines stacking four-high with twin-lift spreaders, delivered with every module of the fleet management system — the telemetry is part of the purchase, not an upsell.

portscontainer handlingfleet management
Ali Nazari

Three Pallet Levels in a Five-and-a-Half Metre Building

ZS Robotics built a four-way shuttle just 125 mm high and a lift occupying one pallet position, aimed at the low-clearance warehouses that high-bay automation has always skipped.

warehouse automationshuttle systemslogistics
Ali Nazari

A Valve Terminal That Lives in the Hazardous Area

Festo's VTUG-EX takes EtherNet/IP, PROFINET and PROFIBUS directly into Class I, Division 2 locations — 24 valve stations, 630 l/min, and no long wiring run back to a safe-area cabinet.

hazardous areaspneumaticsfieldbus
Ali Nazari

Why Surface Finish Is Moving from Ra to Sa

One milled surface measured Ra 1.60–1.74 µm in one direction and 0.09–0.78 µm in the other. A single-line parameter from the 1930s is giving way to areal measurement as optical profilers reach the shop floor.

metrologysurface finishquality
Ali Nazari

A Subsea Sensor That Runs on the Pipeline's Own Heat

Chevron's SHIELD clamps to the outside of a deepwater flowline, harvests thermal energy through the Seebeck effect and infers wax deposition — correlating with CT scans at R² 0.907 over ten months.

energy harvestingsubseaflow assurance
Ali Nazari

Purina's First Ground-Up Factory Since 1975

A $550 million, 1.3 million square foot plant in Ohio opens with an automated storage and retrieval system and a Boston Dynamics Spot trained to run thermal and acoustic inspections.

greenfield plantswarehouse automationinspection robots
Ali Nazari

A Process Simulator Learns to Use Machine Learning

Petro-SIM 7.7 puts hybrid modelling beside first-principles simulation, with an embedded hub that generates synthetic data so engineers can train models without a data science team.

process simulationdigital twinmachine learning
Ali Nazari

SLB Pays $4.1 Billion for Heat Exchangers

The oilfield services major is buying Kelvion from Apollo funds, with data centres already accounting for $1.2–1.3 billion of the target's 2026 revenue and a combined 2028 target of up to $5 billion.

thermal managementdata centresmergers and acquisitions
Ali Nazari

A DCS Vendor Starts Selling Container Logistics Software

Yokogawa will distribute BuyCo's container transport management platform to materials producers, pushing plant optimisation past the fence line and into outbound shipping.

industrial softwarelogisticsYokogawa
Ali Nazari

Australia Passes 100 Community Batteries and Funds 47 More

ARENA confirmed the hundredth installation and allocated a further AU$23.2 million across three projects, generating a public dataset on how distribution-connected storage actually behaves.

energy storagegridARENA
Ali Nazari

The NCSC Names the Secure Replacement for Each Legacy Protocol

DNP3 to DNP3-SAv5, CIP to CIP Security, Modbus to Modbus Security, OPC DA to OPC UA. The UK agency's OT guidance is unusually specific, and doubles as an equipment replacement schedule.

OT securityindustrial protocolsNCSC
Ali Nazari

A Week On, Boston Scientific Still Cannot Ship

The company says an incident identified on 25 August is affecting its ability to manufacture products and process orders. Cloud systems are unaffected; the damage is confined to certain on-premise systems.

OT securitymanufacturingincident response
Ali Nazari

A 138 kV Substation Swaps Air for Gas in Two Phases

CHINT's first EPC project for the Philippine grid operator replaced a 100 MVA transformer while the old secondary system stayed in service, then rebuilt the switchyard as 12 GIS bays in a five-storey building.

substationsgridbrownfield projects

Posts by Nazari

Ali Nazari

Why Your Pilot Never Scaled

The site volunteered, the integration was unbilled, the benefit was measured by its advocates, and nobody owned it afterwards. Six structural reasons, and the reframing that fixes them.

IIoTdeploymentproject management
Ali Nazari

Which Spare Parts to Stock

Consequence, likelihood and lead time — and it is lead time that inverts the intuitions built on price. Why a €50 sensor can outrank a €50,000 drive, and the three metrics that tell you if you got it right.

maintenancespare partsinventory
Ali Nazari

Choosing Between Modbus, OPC UA and MQTT

They are not competitors: a register protocol, an information model and a transport pattern. What each is genuinely good at, the two failure modes that recur, and why the choice is per link rather than per company.

industrial protocolsOPC UAMQTT
Ali Nazari

Designing HMI Screens for the Worst Ten Minutes

The screen is drawn on a quiet afternoon and read during an upset. Why colour should be reserved for abnormal, why a bar beats a number, and the one test that tells you whether the design works.

HMIISA-101operator interface
Ali Nazari

What a Factory Acceptance Test Should Actually Test

A FAT moves risk before the machine moves. Most of them demonstrate the happy path instead — here is the list of failures to force, and why a test that passes everything first time tested nothing.

commissioningFATproject management
Ali Nazari

Grounding and Shielding: Why Your Signal Is Noisy

Protective earth and signal reference are different jobs sharing a word, and confusing them is where most noise starts. Where to bond a shield, why the frequency changes the answer, and what to measure first.

EMCinstrumentationfield wiring
Ali Nazari

Why Your OEE Number Is Wrong

The arithmetic is trivial and the definitions are where it breaks: the denominator, the ideal cycle time, the stop threshold and where quality is counted. Four choices that move the number thirty points.

OEEmanufacturing metricsoperations
Ali Nazari

How to Commission a Thousand Devices

The pilot of ten was configured by hand by the people who built it. At a thousand, the manual steps stop being slow and start being the defect. Identity, claiming, verification and the paths nobody plans for.

device provisioningIIoTfleet management
Ali Nazari

Zones and Conduits: What OT Segmentation Actually Requires

Segmentation is not a firewall purchase, it is a list of what talks to what. Why VLANs alone are not a boundary, how to write a conduit down, and the exception that quietly eats the design.

OT securityIEC 62443network segmentation
Ali Nazari

Choosing a Sampling Rate

Nyquist is about the highest frequency present, not the highest one you care about — and everything above half your rate folds back in permanently. What rate each job actually needs, and the six things to write down.

signal processingcondition monitoringdata acquisition
Ali Nazari

Why Your Timestamps Disagree

Four clocks touch every reading and nobody decided which one counts. What that costs, how much accuracy each use actually needs, and the short list of decisions that fixes it for good.

time synchronisationPTPNTP
Ali Nazari

What a Gateway Should Do When the Network Goes Down

The link will fail. Whether that costs you an inconvenience or a hole in the record comes down to how the gateway buffers, what it drops first, and how politely it drains when the connection returns.

edge gatewaysstore and forwardIIoT
Ali Nazari

How Long to Keep Industrial Data, and at What Resolution

Retention is usually decided by whatever the historian defaulted to, which is the wrong way round. What the questions you will ask later actually require, and where downsampling destroys the answer.

data retentionhistorianstime series
Ali Nazari

Why Operators Ignore Your Alarms

An alarm system that produces more signals than a person can act on has not made the plant safer; it has trained the control room to stop reading. What goes wrong, and the specific fixes that reverse it.

alarm managementcontrol roomsSCADA
Ali Nazari

How to Read a Sensor Datasheet

The headline accuracy figure is the least informative number on the page. What the conditions clause is doing, why drift usually matters more than accuracy, and the specifications that are absent on purpose.

sensorsmeasurementdatasheets
Ali Nazari

Designing for a Site You Cannot Visit

When a service call costs more than the device, every design decision changes. Power, communications, failure modes and diagnosis all get re-argued from the assumption that nobody is coming.

remote monitoringdevice designreliability
Ali Nazari

What Cold-Chain Monitoring Actually Has to Prove

A temperature logger records data. A compliant cold chain produces evidence, which is a different and much harder thing. What the record has to survive, where designs usually fail an audit, and how to build one that does not.

cold chaintemperature monitoringpharmaceutical logistics
Ali Nazari

Containers on the Plant Floor: What Changes When a Gateway Runs Docker

Running containers on an industrial gateway solves real problems and creates a new class of them. What genuinely improves, what quietly becomes your responsibility, and the decisions worth making before the first deployment rather than after.

edge computingcontainersindustrial gateways
Ali Nazari

What the Cyber Resilience Act Asks of a Connected Product

The regulation is often summarised as security requirements for connected devices, which is true and not actionable. What it actually obliges a manufacturer to build, to document, to report and to keep doing for years after the sale.

Cyber Resilience Actcomplianceproduct security
Ali Nazari

Why Vision Inspection Works on the Pilot Line and Fails on the Second Shift

Almost every disappointing inspection deployment fails for the same handful of reasons, and none of them are the model. What changes between the demonstration and the running line, and how to design so that it does not matter.

machine visionquality inspectionmanufacturing
Ali Nazari

Why Predictive Maintenance Pilots Stall Before They Scale

The technology works in the demonstration and disappoints in the plant, and the reasons are consistent enough to plan around. What the pilot proved, what it did not, and the failure modes that only appear at fleet scale.

predictive maintenancecondition monitoringindustrial AI
Ali Nazari

Private 5G or Wi-Fi on the Plant Floor: How the Choice Is Actually Made

The comparison is usually argued on throughput, which is the one specification that rarely decides it. What separates the two in practice is who owns the spectrum, how the network behaves at the edge of coverage, and what happens when a device roams.

private 5GWi-Fiindustrial networks
Ali Nazari

Where Should Inference Run: Gateway, Controller, or Cloud?

Edge or cloud is the wrong first question. A practical way to place a model, built around six constraints that decide the answer before any hardware is chosen, and the mistakes that come from optimising the wrong one.

edge AIinferencegateways
Ali Nazari

What Time-Sensitive Networking Actually Guarantees on a Plant Floor

TSN is sold as deterministic Ethernet, but the guarantee is narrower and far more conditional than the phrase suggests. What the standards bound, what they leave alone, and what has to be true of your network before any of it holds.

TSNindustrial ethernetdeterminism
Ali Nazari

Why Occupancy Sensing Is Harder Than It Looks

Every occupancy technology fails in a characteristic way, and the failures are not random. How to combine sensors so the mistakes cancel instead of compounding.

occupancy sensingbuilding automationsensor fusion
Ali Nazari

Reading IEC 62443 as a Device Maker: Zones, Conduits and Security Levels

The standard assigns different duties to asset owners, integrators and manufacturers. Which parts actually bind a product vendor, and what a Security Level claim commits you to.

IEC 62443OT securityindustrial
Ali Nazari

What a Digital Product Passport Asks of Your Bill of Materials

The data mostly exists already — scattered across an ERP, supplier questionnaires and spreadsheets. What it takes to assemble it into one record that stays correct as the product changes.

Digital Product PassportBOMsupply chain
Ali Nazari

Designing a Soil Sensor That Survives Three Seasons in a Field

Buried electronics face water, fertiliser, frost and a tractor. The failure modes that end field deployments, and the design decisions that decide whether a probe lasts one season or five.

soil sensorsagricultureruggedisation
Ali Nazari

Choosing a Positioning Technology: UWB, BLE, RFID or Wi-Fi

Four technologies that all claim to locate things indoors, separated by what they physically measure. How to pick using the accuracy you actually need rather than the best number available.

indoor positioningUWBBLE
Ali Nazari

Planning a Post-Quantum Migration for Constrained Devices

The algorithms are standardised and the deadlines are real. What changes for a device with kilobytes of RAM and a ten-year deployment, and where to start when you cannot patch the field.

post-quantumcryptographyembedded
Ali Nazari

Designing Connected Hardware That Can Actually Be Repaired

Repairability is decided in the first mechanical review and cannot be retrofitted. What the EU rules require, and the connected-device problem the rules barely mention.

repairabilityhardware designright to repair
Ali Nazari

Fitting a Neural Network onto a Microcontroller: Quantization, Pruning and Distillation

Three ways to shrink a model until it runs in kilobytes of RAM, what each one costs in accuracy, and how to tell which constraint you are actually up against.

TinyMLquantizationpruning
Ali Nazari

How Long Should a Connected Product Be Supported?

Three regulators now require you to publish a support period. Working out what number you can actually honour, and what it commits your engineering team to for years.

product lifecyclesecurity updatescompliance
Ali Nazari

LoRaWAN, NB-IoT or BLE: Choosing a Radio for a Sensor Fleet

Three radios that look interchangeable on a datasheet and are not. How range, power budget, message size and who owns the network decide which one a deployment can actually live with.

LoRaWANNB-IoTBLE
Ali Nazari

Time-Series Data at the Edge: What to Store, What to Send, What to Drop

Most IoT deployments ship far more data than anyone reads. A practical framework for deciding at the device what is worth transmitting, what is worth keeping locally, and what to discard immediately.

time seriesedge computingtelemetry
Ali Nazari

Default Credentials and Why IoT Botnets Keep Winning

Botnets are not built from clever exploits. They are built from devices that shipped with a password everyone knows and a firmware update nobody applied. What onboarding has to do instead.

IoT securitydefault credentialsbotnet
Ali Nazari

Device Identity and Zero-Touch Provisioning at Fleet Scale

A shared credential flashed into every unit is the most common and most expensive shortcut in IoT. What per-device identity costs to build, and what it saves the first time a key leaks.

provisioningdevice identitysecurity
Ali Nazari

MQTT or HTTP for Device Telemetry: What Actually Decides It

The choice is usually made on habit rather than on constraints. How connection model, payload overhead, battery cost and delivery guarantees really differ, and when plain HTTP is the better answer.

MQTTHTTPtelemetry
Ali Nazari

OTA Firmware Updates That Cannot Brick the Fleet

A field device that fails an update may be unreachable forever. The rollback, staging and power-loss safeguards that separate a routine firmware release from a truck roll.

OTAfirmwareembedded
Ali Nazari

Edge AI or Cloud Inference: Where Your Model Should Actually Run

Running inference on the device is not automatically faster or cheaper. A breakdown of latency, bandwidth, privacy and real cost, including the cases where the cloud is still the right call.

edge AIinferencemachine learning
Ali Nazari

Matter, Zigbee and Z-Wave: Choosing a Smart Home Protocol

Matter, Zigbee and Z-Wave solve overlapping problems in different ways. A practical comparison of range, interference, power and interoperability, and when a bridge is the honest answer.

MatterZigbeeZ-Wave